中科聚峰攪拌車罐子不轉(zhuǎn)如何應(yīng)對(duì)?
前不久有用戶來(lái)電說(shuō)“我攪拌車開(kāi)在路上罐子突然不轉(zhuǎn)了!!咋回事兒?”他說(shuō)他的攪拌車裝載了混凝土從攪拌站駛出后,罐子突然就停轉(zhuǎn)了,問(wèn)怎么處理。下面,將給大家好好分析下混凝土攪拌車罐子不轉(zhuǎn)的原因,希望能給以后遇到同樣問(wèn)題的砼行們一個(gè)參考處理方案。
Not long ago, a user called and said, "my blender was driving on the road, and the jar suddenly stopped turning!! What's the matter? " He said his truck was loaded with concrete and drove out of the mixing plant when the tank suddenly stopped and asked what to do with it. Next, we will give you a good analysis of the concrete mixer tank does not turn the reason, hope to be able to encounter the same problem in the future concrete line a reference treatment plan.
為什么罐子不轉(zhuǎn)了?
Why doesn't the jar turn?
一般情況是:
The general situation is as follows:
一、檢查一下液壓油是否漏光了(管子壞了換管子,密封件壞了換密封件)!
1、 Check whether the hydraulic oil leaks completely (replace the pipe if the pipe is broken, replace the seal if the seal is broken)!
二、檢查一下散熱器風(fēng)扇在轉(zhuǎn)沒(méi)有,液壓油乳化變白沒(méi)有,液壓油溫度超過(guò)90度,液壓系統(tǒng)就沒(méi)有壓力,罐子就不轉(zhuǎn)了!(這種情況不要著急,用水冷卻一下液壓泵,液壓馬達(dá),液壓油溫度下來(lái),罐子就可以轉(zhuǎn)動(dòng)了。把料放出來(lái),趕緊修理散熱器或更換液壓油!)
2、 Check whether the radiator fan is running, whether the hydraulic oil emulsion turns white, if the hydraulic oil temperature exceeds 90 degrees, the hydraulic system will not have pressure, and the tank will not turn! (in this case, don't worry. Cool the hydraulic pump, hydraulic motor and hydraulic oil with water. When the temperature of the hydraulic oil drops, the tank can rotate. Put the material out and repair the radiator or change the hydraulic oil quickly!)
三、運(yùn)輸途中沒(méi)有注意,罐子停了!混凝土塌住了,罐子翻不過(guò)去!(感覺(jué)有壓力能轉(zhuǎn)一點(diǎn)就可能是這種情況)
3、 Didn't pay attention during transportation, the jar stopped! The concrete caved in and the jar couldn't be turned over! (this may be the case if you can turn a little under pressure.)
四、發(fā)動(dòng)機(jī)故障(不可能哦,轟隆隆響起在!!)
4、 Engine failure (impossible, boom in the ring!)
五、傳動(dòng)軸十字節(jié)損壞,斷了(a斷了立即更換一根傳動(dòng)軸;b傳動(dòng)軸好的);
5、 The cross section of transmission shaft is damaged and broken (a is broken, replace a transmission shaft immediately; B drive shaft is good);
六、液壓泵損壞了(情況復(fù)雜一點(diǎn),內(nèi)瀉嚴(yán)重,其他損壞);
6、 The hydraulic pump is damaged (the situation is a little more complicated, the internal leakage is serious, and other damages are caused);
以上六種情況出現(xiàn),且混凝土沒(méi)有凝結(jié),液壓馬達(dá)、減速機(jī)沒(méi)有故障,可以使用應(yīng)急裝置,用另一輛攪拌車的液壓泵帶動(dòng)液壓馬達(dá)轉(zhuǎn)動(dòng)罐子,將混凝土放出,再檢修!如何使用應(yīng)急裝置及注意事項(xiàng),今后會(huì)再講到!!
If the above six cases occur, and the concrete does not condense, and the hydraulic motor and reducer have no fault, you can use the emergency device, use the hydraulic pump of another mixer to drive the hydraulic motor to rotate the tank, release the concrete, and then overhaul! How to use the emergency device and precautions will be discussed in the future!!
七、液壓馬達(dá)損壞了!
7、 The hydraulic motor is damaged!
八、減速機(jī)壞了!!
8、 The reducer is broken!!
第七、八兩種情況出現(xiàn),不能使用應(yīng)急裝置!可以將罐體上的檢查蓋打開(kāi)將混凝土放出。
Seven, eight two cases appear, can not use emergency devices! The inspection cover on the tank can be opened to discharge the concrete.
檢查蓋在罐體上方怎么辦??可以用塔機(jī)、卷?yè)P(yáng)機(jī)將罐體檢查蓋旋轉(zhuǎn)到下方,將混凝土放出;
What to do if the inspection cover is above the tank body?? The tower crane and winch can be used to rotate the tank body inspection cover to the lower part to release the concrete;
罐子卡住了旋轉(zhuǎn)不動(dòng)怎么辦?可以在罐體側(cè)下方用氣割開(kāi)一個(gè)50厘米見(jiàn)方的孔(注意避開(kāi)罐里的螺旋葉片,割下的罐壁一定保留,修復(fù)起來(lái)迅速、方便而且美觀),將混凝土放出。
What can I do if the jar is stuck and can't rotate? A 50 cm square hole can be cut under the side of the tank by gas cutting (pay attention to avoid the spiral blades in the tank, the cut tank wall must be retained, and the repair is fast, convenient and beautiful), and the concrete is discharged.
罐子不轉(zhuǎn)了,不要驚慌!不要忙亂!
Don't panic if the jar doesn't turn! Don't be in a hurry!
堅(jiān)持一個(gè)原則,不要讓混凝土凝結(jié)在罐子里,清理凝固在攪拌罐里的混凝土是又費(fèi)時(shí)間、又費(fèi)錢的事!混凝土放出來(lái),你可以從容處理攪拌車的故障!!
Adhere to a principle, do not let the concrete coagulate in the tank, cleaning the concrete solidified in the mixing tank is time-consuming and money consuming! When the concrete is put out, you can handle the trouble of mixer truck calmly!!
以上是應(yīng)對(duì)混凝土攪拌車罐子不轉(zhuǎn)的措施,希望對(duì)大家有所幫助,如想要了解更多內(nèi)容歡迎點(diǎn)擊中科聚峰攪拌車http://www.xiaoplaoshi.cn官網(wǎng)。
The above is to deal with the concrete mixer tank does not rotate measures, I hope to help you, if you want to learn more, welcome to click the Zhongke Jufeng mixer http://www.xiaoplaoshi.cn Official website.